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4x4
This general term is used to describe a vehicle with four-wheel
drive. The first figure is the number of wheels, and the second
is the number of powered wheels.
4x2 This term refers to
a two-wheel drive vehicle with four wheels.
Angle of approach When viewed
from the side, this is the angle between the ground and a line
running from the tyre to the front bumper or other low-hanging
component. This angle gives an indication of how steep a ramp
a vehicle can negotiate without damage. It gives a good indication
of a vehicles ability to climb over rocks and logs without
hitting and potentially damaging the front part of the vehicles
body or chassis.
Angle of departure In side
view, this is the angle between the ground and a line running
from the rear tyre to the rear bumper or other low-hanging bodywork.
Similar to the approach angle, the departure angle indicates a
vehicles ability to drive off a ramp or obstacle without
damaging the rear.
Anti-Lock Braking System (ABS)
This braking system senses any significant difference in
wheel speed, from one wheel to another, when a vehicle is braking
hard. When any of the wheels begin to lock up (completely stop
rotating), ABS automatically reduces the braking forces to that
wheel or wheels in order to keep all the wheels rolling
to prevent break-induced skidding. ABS can control all four wheels
(cars and most 4x4s have this system) or any two. The system can
group wheels together in "channels" of operation (i.e.
a three-channel ABS system on a four-wheeled vehicle) or have
one channel for each wheel (four-channel ABS).
Anti-roll bar This suspension
element is a long torsion bar (essentially a rod that can twist)
mounted across the vehicle from one wheel to the wheel on the
opposite side. By transferring movement and force from one side
of the vehicle to the other, an anti-roll bar car restrict body
lean (or roll) during cornering. Vehicles may have anti-roll bars
in the front, rear or both.
Arms, links, rods, wishbones
These terms describe a variety of suspension components that "locate"
the wheels or axles and restrict their movements for optimum handling
and traction. The complex relationship among suspension components
as they move is called the suspension geometry.
Axle articulation This term
indicates the ability of one axle to move relative to the other
left wheel up, right wheel down. It is the measure of the
ease with which wheels stay in contact with the ground (and retain
traction) on a very bumpy uneven track.
Ball joint A ball joint
is a flexible joint consisting of a ball in a socket. It is most
often used in suspensions because it accommodates a wide range
of motion in two directions.
Beam axle A beam axle is
a rigid axle supporting non-driven wheels.
Brake fade As brakes heat
up with hard or repeated use, their effectiveness usually diminishes.
Brake Lock-up In braking,
lockup describes the point at which a tyre starts to skid in an
emergency stopping situation. A tyres maximum braking force
is developed when it is on the verge of lock-up, so a cars
shortest stopping distances are produced when its front and rear
tyres are held just short of lock-up. Anti-lock brakes (ABS) prevent
wheel lockup, giving the advantage of simultaneous steering and
braking ability (a locked wheel cannot be steered).
Bush A suspension bushing
is a type of bearing for suspension components. Typically made
of rubber or a synthetic material, a bush can be "tuned"
to affect ride quality and handling, and minimise the transmission
of vibrations to the passenger cabin.
Cadence
Braking A method of manual braking with the foot
brake to stimulate the action of ABS brakes. (See Anti-Lock Braking
System above).
Camber
When viewed from the front of the vehicle, camber is the
angle of the tyre/wheel compared with true vertical. When the
tops of the front wheels are tilted inward, a vehicles camber
is negative; when tilted outward, camber is positive. Camber influences
lateral control.
Castor
This angle describes the inclination of the front wheels,
when viewed from the side, as the wheels "travel" from
the suspensions lowest to its highest points in effect,
the angle between a vertical line and the vehicles steering
axis. Just as an office chair of shopping trolley uses castors
to roll forward more easily, a high degree of castor in a vehicle
makes the wheels "self-centre" more readily.
Chassis
This term can describe a vehicles structural elements
or the collection of mechanical components attached to its frame.
In vehicles with monocoque or "unibody" construction,
the chassis comprises everything but the bolted-on body panels
of the car. In vehicles with a separate frame, chassis usually
refers to the frame.
Coil
spring Used in a suspension system, a coil spring
consists of a bar of resilient metal (usually a steel alloy) wound
into a spiral form. It can be compressed repeatedly or extended
without permanent deformation. Their function is to support the
weight of the vehicle.
Constant-velocity
joint A "CV" joint is a type of universal
joint, usually used between the front half-shafts and front spindles/wheels
in a front-wheel-drive or four-wheel-drive vehicle. CV joints
are engineered to transmit power more smoothly (compared with
universal joints) as they move through two planes. They are also
less prone to driveline vibrations.
Crossmember
This component of a chassis (or subframe), placed transversely,
connects to and strengthens longitudinal chassis members.
Differential
A differential transmits power from the transmission or
transfer gearbox to the wheels, and allows the wheels to turn
at different speeds (so the vehicle can turn corners without drivetrain
wind-up a situation in which the wheels on the outside
of a curve turn faster and travel a greater distance than the
inside wheels). While most differentials are mechanical gear-driven
devices, sometimes a multi-plate clutch pack (MPT) can act in
place of a differential.
Differential
lock The main disadvantage of an "open"
differential is that it will send power to the wheel (or axle)
with the least traction. A differential lock literally locks out
the differential action and forces power to be split equally between
each wheel (or each axle) for maximum traction. In a rear-wheel-drive
vehicle, for instance, locking the rear differential locks the
left and right rear wheels together so that both receive equal
power. In a full-time or permanent 4x4 vehicle, locking the centre
differential locks the front and rear driveshafts together sending
equal power to the front and rear axles. While locking a differential
helps increase traction, it makes steering more difficult on high-traction
surfaces because it tends to force the vehicle to travel in a
straight line.
Disc
brakes This type of braking system consists of a
disc or rotor that rotates at the same speed as the wheel to which
it is attached, straddled by a calliper. The calliper contains
brake pads, operated by small pistons, that squeeze against the
surface of the disc to slow it down or stop it. Disc brakes operate
more efficiently at high temperatures and wet conditions than
drum brakes.
DOHC
Double overhead camshaft engines use two camshafts located
in each cylinder head. One camshaft operates the intake valves,
the other actuates the exhaust valves.
Driveshaft
The driveshaft transmits power from the transmission or
transfer case to the differential. A four-wheel-drive vehicle
has at least two driveshafts one running to the front differential
and one to the rear. Also known as propeller shafts, or prop shafts.
Drivetrain
This term, also called a powertrain, describes all of a
vehicles components that produce power and transmit power
to the wheels the engine, transmission, transfer case,
driveshafts, differentials, axle shafts and wheel hubs.
Drum
brakes A drum brake uses a drum-shaped (cylindrical)
housing, usually made of cast iron, that is attached to the wheel
and rotates with it. Inside the drum are curved brake shoes that
are forced into contract with the inner drum to provide braking.
Drum brakes are simple and generally effective, but less efficient
than disc brakes under heavy use or when wet.
Engine
braking This term describes the driving technique
of slowing a vehicle by taking your foot off the throttle, particularly
in a lower gear (such as first gear-Low Range). Engine braking
uses the compression of the engine and the low gearing of the
transmission/transfer gearbox to slow the vehicle.
Full-time
4x4 This drive system offers both a 4x2 and 4x4
mode. 4x4 can be engaged on dry roads for normal on-road driving
because this system uses some type of centre differential. A typical
full-time 4x4 system offers 4x2 and 4x4 "Auto" and 4x4
Low. Virtually all full-time 4x4 systems also have a two-speed
transfer gearbox.
Gear
ratio This is a numerical ratio of a series of gears
in relation to each other based on the number of turns of the
input shaft, compared with turns of the output shaft. Gear ratios
are determined by the number of teeth on each gear. For instance,
a gear with 36 teeth meshed with a gear 12 teeth gives a 36/12
or 3/1 ratio. This is usually expressed as 3.00:1.
Ground
clearance With the vehicle stationary, ground clearance
is the measurement from the lowest-hanging point under the vehicle
(usually a differential or the exhaust system) to the ground.
A high ground clearance allows a vehicle to more easily drive
off-road or through heavy snow without damaging under-body components.
GVW
Gross Vehicle Weight is the combination of curb weight
plus payload (including driver and fuel). It is the maximum rated
(by the manufacturer) amount the vehicle can weight and safely
operate.
Half-shaft
A half-shaft is an articulating rotating shaft used in
independent suspension systems to transmit power from a differential
to a wheel. The term is also used to describe an axle shaft.
Independent
suspension This describes a suspension system wherein
each wheel on an axle is sprung separately and can react independently
to bumps. A non-independent suspension uses a solid, beam or rigid
axle to "connect" the suspension of two wheels. Both
systems have advantages and disadvantages.
Ladder
frame chassis A ladder frame is shaped like a large
ladder. Two long "rails" run along the sides, with cross-members
connecting the two. This type of frame is used in some 4x4 vehicles.
However, differences exist in the shape, structure and thickness
of the various frame elements.
Leaf
spring A long, flat, flexible piece of steel (or
a composite material) curved into an arc that bends when forces
act upon it. Leaf springs, most often used in pick-up trucks usually
mount a solid axle to a vehicle.
Limited-slip
differential This differential has a mechanism to
limit the speed differences between its two outputs. A limited
slip differential ensures that some torque is always distributed
to both wheels, even when one has very little traction.
Live
axle A live axle is a solid axle that transmits
power to a pair of wheels. It is composed of a rigid axle with
a differential and axle shafts to power two wheels. It is called
"live" because it has engine power flowing through it.
A solid axle that does not transmit power is called a beam axle.
Low
lock All full-time 4x4 systems and most competitive
permanent 4x4 systems lock the centre differential when you engage
Low Range. (Part-time systems have no centre differential, and
so are in effect locked when in 4x4 High or 4x4 Low). The assumption
is that when you are 4x4 Low, you want the extra traction of a
locked centre differential. However, locking the centre differential
limits Low Range to off-road use.
Monocoque
construction This is a type of body construction
that doesnt require a separate frame to provide structural
strength or support for the cars mechanical components.
A monocoque design uses many strong but light structural elements
as an integral part of its construction.
Multi-Purpose
Vehicle (MPV) This is a high vehicle, designed primarily
for transporting more than five people in comfort, on-road, and
offering some seat flexibility for load carrying. Examples include
the Toyota Previa.
Overdrive
Any gearset in which the output shaft turns faster than
the input shaft is considered overdrive (the gear ratio is less
than 1:1). Overdrive gears are used in most modern transmissions
usually for top gear only because they reduce engine
rmp and improve fuel economy. (A typical overdrive ratio is 0.78:1).
Overhead
cam Overhead camshaft describes a type of valvetrain
arrangement in which the engines camshaft is in its cylinder
head above (or over) the valves. When the camshaft is placed
close to the valves, the valvetrain components can be stiffer
and lighter, allow the valves to open and close more rapidly and
the engine to run at higher rpm. In a single-overhead-cam (SOHC)
layout, one camshaft actuates all of the valves in a cylinder
head. In a double-overhead-camshaft (DOHC) layout, one camshaft
actuates the intake valves and one camshaft operates the exhaust
valves.
Part-time 4x4
The most basic type of four-wheel-drive system, part-time
4x4 operates in 4x2 mode (usually rear-wheel drive) all of the
time on dry road, 4x4 mode can be engaged only off-road or when
the tarmac is very slippery because this system forces the front
and rear wheels to travel at the same speed. Using 4x4 on dry
road can damage the drivetrain and cause extreme tyre wear. Virtually,
all part-time 4x4 systems also employ a two-speed transfer box.
Permanent
4x4 As the name suggests, permanent 4x4 sends power
to all four wheels continuously, on-road or off-road. There is
no 4x2 capability, and the driver does not need to determine when
to engage 4x4 mode. Drive selections typically include 4x4 High
and 4x4 Low. Most permanent 4x4 systems also have a locking centre
differential and a two-speed transfer case.
Powertrain
This term describes an engine and transmission combination.
See drivetrain.
Pushrod
In the valvetrain of an overhead valve (OHV) engine, pushrods
are used to transfer the reciprocating motion from the camshaft
to the rocker arms and then to the valves. Pushrod engines are
generally shorter than overhead cam engines and often operate
at lower engine speeds.
Rack
and pinion steering This system ensures on-road
steering precision, as it is the most direct system available
giving optimum feedback and a fast, predictable response.
Ramp
breakover angle This is a measure of a vehicles
ability to drive over a sharp ridge or ramp without touching its
underside. The included angle measures the angle inside the ramp;
the excluded angle measures the combined angles outside the ramp
to the horizontal. A short wheelbase vehicle with large tyres
will have the best ramp breakover angle.
Recirculating-ball
steering This steering system uses steel balls inside
a larger screw-and-nut mechanism to turn the wheels. The ball
bearings in the recirculating track reduce friction. This type
of steering is considered durable and easy to operate.
Recovery
strap A recovery strap is a strap made of elastic
nylon with loops on both ends. Unlike a simple rope or chain,
a recovery strap uses kinetic energy (like a rubber band) to help
free a stuck vehicle using another vehicle.
Rigid
axle See beam axle.
Shock
absorber A device used primarily to dampen suspension
oscillations, shock absorbers respond to motion.
Single
overhead cam An SOHC engine uses one camshaft in
each cylinder head to operate both the exhaust valves and the
intake valves and the intake valves.
Strut
A strut is a suspension element in which a reinforced shock
absorber is used as one of the wheels locating members,
typically by solidly bolting the wheel hub to the bottom end of
the strut.
Sub-frame
A subframe is a small, separate frame usually attached
to a unitized body vehicle. A front subframe might be used to
"cradle" the engine and transmission, while a rear subframe
would attach the rear suspension to the unibody structure.
Sump
guard This term refers to a protection cover or
plate under a vehicle that covers vulnerable components, such
as the transmission/transfer gearbox, engine oil pan or fuel tank.
Suspension
travel This term refers to the amount of vertical
wheel movement allowed by the suspension.
Toe-In-Toe-Out
This alignment measurement is the amount by which the front
wheels (when viewed from above) are not parallel to each other.
Toe can affect handling and steering feel.
Torque
Torque is the rotational equivalent of force, measured
in Newton metres (Nm). In an engine, torque is the twisting force
measured at the crankshaft.
Tension
bar This is a type of spring made of a long solid
or tubular rod with one end fixed to the chassis and the other
twisted by a lever connected to the suspension.
Traction
This is the concept of achieving (and maintaining) grip
between the wheels and the ground/road surface without slip, skid
or sinkage.
Transfer
gearbox A transfer box (or transfer case) is a system
of gears or an auxiliary transmission used in 4x4 vehicles that
transfers power from the transmission to the front and rear driveshafts.
Transfer gear-boxes typically have two gear ranges, High and Low.
High Range is used for typical on-highway or light off-road use.
Low Range is used for serious off-road conditions. Putting a transfer
gearbox in "neutral" disconnects the transmission from
the wheels. Unless the brakes are applied (foot brake or handbrake),
a vehicle can roll when the transfer gearbox is in "neutral"
even if the transmission is in "park" (automatic) or
a forward/reverse gear (manual).
Transmission
A transmission is a gearbox (either manual or automatic)
with a number of different ratios to match the engines rmp
and torque to various driving situations.
Universal
Joint (UJ) A UJ "connects" two shafts
that arent in a straight line. Depending on its design,
a universal joint can accommodate a large variation between the
angle of the input shaft and that of the output shaft.
Viscous
Coupling Unit (VCU) This complex device relies on
the characteristics of a silicon fluid inside it. It can act as
a differential, as a means to restrict wheel spin or both. Inside
are two sets of slotted metal plates one connected to a
front shaft, the other to a rear shaft. When there is a significant
speed difference between the shafts, the silicon fluid heats up,
expands and becomes thinner, limiting the speed difference and
thereby slippage right-to-left or front-to-rear. In effect, it
"locks" the shafts together (although not mechanically,
as in a locking differential). When there is little or no speed
difference between the shafts, the viscous coupling does not work.
Winch
A winch is an externally mounted device consisting of a
cable spooled onto a drum. It is used to pull heavy or bulky objects
or to retrieve a vehicle that is stuck. The drum can be driven
by the engine, by hydraulic power or electrically.
Worm-and-roller steering
This steering mechanism uses an hourglass-shaped worm and
a pinion roller in external contact. This type of steering gear
is known for its durability.
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